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Custom Polycarbonate Cards

Custom polycarbonate cards built for applications requiring a rigid, durable card body and a premium finish. We support custom card structures, printing, personalization, and RFID/NFC integration to meet specific project requirements.

 ✓15+ Years of Card Manufacturing

 ✓Custom Sizes, Structures & Finishes

 ✓ RFID / NFC Integration

 ✓ Custom Printing & Data Encoding

 ✓OEM / ODM Project Support

PC Card Manufacturing at a Glance

12M+ Cards/Month | 500 pcs MOQ | 7–14 Days Lead Time 


Product Details

Why Choose PC Card?

Polycarbonate is a durable engineering plastic suited for cards that require higher impact resistance, rigidity and long-term use.

High Impact Resistance

PC provides strong resistance to impact and bending, making it suitable for cards exposed to frequent handling.

High Durability

Its durable structure supports longer service life for cards used repeatedly in demanding environments.

Heat & Dimensional Stability

PC maintains its shape and structural stability better under elevated temperatures and repeated use.

Premium & Secure Card Construction

Its rigid structure and durable surface are suitable for high-quality cards where long-term appearance and card integrity matter.

 

Polycarbonate VS PVC

  PC PVC
Durability High Standard
Security High Standard
Lifespan Long Standard
Cost Higher Lower
Best For ID / Government / Security Membership / Hotel / General

 

Polycarbonate Card Specs

Specifications Details
Materials Polycarbonate (PC)
Chip LF / HF / UHF, depending on application
Size CR80 (85.5 × 54 mm) or customized
Thickness 0.76 / 0.84 mm or customized
Printing Full-color / Silk Screen / Variable Data
Finishing Matte / Glossy / Holographic / Foil / Anti-Scratch Coating
Personalization Numbering / QR Code / Barcode / Variable Data
Shape Standard or custom die-cut
Sample Testing Available
Packaging 100 / 200 / 250 / 500 pcs or customized
MOQ 500 PCS
Lead Time Typically 7–14 business days for customized orders

 

 

Custom Manufacturing

Card Structure

Custom size, thickness, shape, chip integration and packaging are available according to project requirements.

Printing & Finishing

Full-color printing, silk screen printing, glossy, matte, epoxy, brushed and laser finishing options.

Personalization

Serial numbers, QR codes, barcodes and variable data can be customized.

 

Why Partner With Us

1. Direct Factory Supply
Work directly with the RFID card manufacturer for better production control and communication.

2. Sample Before Mass Production
Test cards with your existing reader/system before bulk production.

3. Quality Traceability
Production testing, encoding verification and batch inspection records are available when required.

4. Scalable Production
Up to 12 million cards per month, supporting both pilot orders and high-volume projects.

5. Stable Supply Chain
Integrated manufacturing resources help ensure reliable materials, production capacity, and long-term supply.

 

Manufacturing & QC

Our Quality Control Process

● Pre-Production Sample Verification

● RFID Readability & Performance Testing

● Card Structure & Material Inspection

● Print Quality & Appearance Inspection

● Final Batch Quality Inspection

[ View Manufacturing & QC ]

We manage the OEM process from card design to mass production. Samples are available for compatibility testing.

 

FAQ

Why would I choose polycarbonate for a custom card?

Polycarbonate is suitable for projects requiring a rigid card structure, durable construction and customized card finishes.

 

Can you make our PC card to the same size and thickness as an existing card?

Yes. We can reproduce your required dimensions and thickness based on your sample or technical specifications.

 

Can you match the structure of our existing polycarbonate card?

Yes. We can review the card layers, surface finish and chip structure before production.

 

Can you produce PC cards with our required surface finish?

Yes. Glossy, matte, epoxy, brushed and laser finishes can be produced according to your design.

 

Can RFID or NFC chips be built into the PC card?

Yes. Chip integration can be designed together with the card structure, thickness and antenna requirements.

 

Can you make PC cards with custom shapes or construction?

Yes. Custom dimensions, thicknesses, die-cut shapes and card constructions are available.

 

Can you develop a sample from our card drawing or physical sample?

Yes. We can review your drawing or existing card and produce samples for approval before mass production.

 

What do you need to quote custom Polycarbonate cards?

Please provide the material, card size, thickness, design, chip requirements and quantity. You can also send an existing card sample or specification for evaluation.

 

What is your MOQ and lead time?

MOQ:From 500pcs; Lead time:7-14 business days, depending on the card type, customization level, printing requirements, and encoding needs. Blank cards can usually be delivered faster than fully customized printed and encoded cards.

 

How do you handle quality issues?

If a quality concern is reported, we review the batch details, inspect the production record, and identify the root cause. Depending on the case, we can support replacement, rework, or corrective action based on the agreed terms.


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